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During the early Cold War, the United States had a pressing issue: how could its bombers travel safely to faraway enemy targets without evading quicker interceptors, long-range missiles, and the constant danger of nuclear war?

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One suggested answer was the “penetration fighter”—a high-speed plane designed to escort bombers, sweep the skies clean of threats, and bring itself home without damage. Lockheed responded with the XF-90, designed in the legendary Skunk Works by Kelly Johnson and Willis Hawkins.

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Borrowing from predecessors such as the P-80 Shooting Star, the XF-90 had advanced features for its time: 35-degree swept wings, Fowler flaps, leading-edge slats, and a combination of swept wings and afterburners and tip tanks unique to American production at the time. Even the tail surfaces could deflect in both directions, another touch of sophisticated engineering.

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Innovation didn’t come cheap, however. The XF-90 was constructed of 75ST aluminum—much stronger than the standard 24ST—but much heavier as well. Although its airframe could withstand extreme stresses, including the shock of a nuclear explosion, its two Westinghouse J34 turbojets did not have the thrust needed to live up to the potential of the aircraft.

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In theory, it might reach 665 mph, travel 2,300 miles, and reach 39,000 feet, but in reality, it failed to live up to Air Force standards and trailed behind competing designs.

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Under flight testing, its weaknesses became apparent. The XF-90 could only supersonically in a dive, and takeoff involved rocket-assisted boosters.

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It was underpowered, heavy, and clumsy in the air compared to rivals like the McDonnell XF-88 and North American YF-93. When the Air Force selected the XF-88 over it, interest in the penetration fighter diminished, and soon funding evaporated.

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Even though it never entered service, the XF-90 earned a singular distinction: incredible longevity. One of the prototypes was pushed to the limit at the National Advisory Committee for Aeronautics, and the other was shipped to Nevada for nuclear burst testing.

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The findings were astounding: a one-kiloton explosion created only slight fissures, a 33-kiloton blast buckled the nose but failed catastrophically, and even a 19-kiloton explosion that ripped off the tail did not substantially damage the plane. The engineers estimated it would only take 106 hours to get the plane flight-worthy after the initial explosion.

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Years after, the radiation-tinged remains of the XF-90 were retrieved, repaired, and put up for exhibit in the United States Air Force National Museum in Dayton, Ohio. Today, it is a testament not just to speed and engineering but to durability under exceptional circumstances.

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Although it never saw combat, the XF-90 left an indelible mark on aviation history. It shaped the design of subsequent planes, such as the F-104 Starfighter, and proved that even prototype planes deemed “failures” can advance technology. The tale of the XF-90 serves as a reminder that some vehicles are engineered not only to fly but to withstand titanic forces that would bring down almost everything else.